Consistent Coating Results. Simplified Control.
The WAGNER WACON Sprint 2 XE is a professional powder coating control unit designed to deliver consistent, high-quality finishes with simplified operation. Built for both manual and automatic coating systems, it combines precise air and voltage control with intuitive operation—making it ideal for production environments that demand reliability and repeatability.
At the core of the Sprint 2 XE is DSO (Digital Surface Optimizer) technology, allowing operators to improve surface quality instantly by reducing common coating defects such as orange peel, edge buildup, and back spray.
Built for Production Efficiency
- Manual and automatic powder coating systems
- Corona and Tribo applications
- Shops requiring repeatable results with simple controls
Better Finishes at the Push of a Button
With integrated DSO technology, operators can optimize coating performance in real time—improving penetration in complex geometries and achieving smoother, more uniform finishes without constant manual adjustment.
What is DSO in powder coating?
DSO (Digital Surface Optimizer) is a feature that improves coating quality by reducing defects like orange peel, back spray, and uneven buildup.
What does a powder coating controller do?
It regulates voltage, air flow, and powder delivery to ensure consistent coating thickness and finish quality.
Can this unit be used for both manual and automatic coating?
Yes. The Sprint 2 XE supports both manual spray guns and automated coating systems.
Why is airflow control important in powder coating?
Precise airflow control ensures a stable powder cloud, improving transfer efficiency and finish consistency.
DSO Technology (Digital Surface Optimizer)
Reduces coating defects like orange peel, edge buildup, and back spray while improving finish quality.
High-Precision Air Flow Control
Closed-loop system continuously regulates air volume for a stable and uniform powder cloud.
Repeatable Recipe System
- 4 quick-access recipes
- 46 additional stored programs
Allows fast switching between jobs and materials.
Intuitive Rotary Control Interface
Simple, centralized control knob for fast parameter adjustments and easy operation.
Consistent Voltage Regulation
Delivers stable electrostatic performance for uniform coating application.
Flexible System Integration
Compatible with manual and automatic powder coating systems.
Vibration Motor Compatibility
Supports trigger-activated vibration motor via additional power supply.
Industrial-Grade Durability
Built for demanding coating environments with long-term reliability.
ATEX, CE & FM Certified
Approved for use in regulated and hazardous environments.
| Specifications | Details |
| Brand | Wagner |
| Part Number | 2463347 |
| Product Type | Control System |
| Application Technique | Corona, Tribo, Manual & Automatic Coating |
| Input Voltage | 85 V - 250 V |
| Protection Class | IP64 |
| Weight | 8.81 lbs |
| Max Spray Hose Length | 15 m |
| Manual Gun Capacity | 1 |
| Certifications | ATEX, CE, FM |
| Control Interface | Rotary Control |
| Recipes | 4 Quick Access + 46 Stored |
How the Sprint 2 XE Fits Into a Coating System
Typical setup:
- Powder coating controller (Sprint 2 XE)
- Spray gun (manual or automatic)
- Powder hopper or feed system
- Compressed air supply
- Spray booth
When to Use the Sprint 2 XE
- Production environments needing consistent results
- Shops running multiple coatings or materials
- Applications requiring defect reduction (orange peel, back spray)
- Operators who prefer simple, fast controls over touchscreen systems
DSO Technology in Real-World Use
Use DSO when:
- Coating complex parts with edges or recesses
- Working with difficult powders
- Reducing rework from finish defects
- Improving penetration in tight geometries
Maintenance & Operation
- Monitor system performance regularly
- Store and manage recipes for repeat jobs
- Adjust airflow settings based on coating requirements
- Ensure proper grounding and ATEX compliance
Operator Benefits
- Faster setup and job switching
- Reduced coating defects
- Consistent finish quality
- Easy training for new operators
